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Services

Mammalian Cell Culture Manufacturing Services

AbbVie Contract Manufacturing is a proven mammalian CDMO partner with more than 35+ years of biologics manufacturing expertise.  From cell bank generation through commercial supply, we deliver mammalian cell culture production and manufacturing services that help biotech and pharmaceutical partners achieve their milestones with confidence.

 

 

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Our mammalian cell culture services combine the technical depth of a global pharmaceutical company with the flexibility and responsiveness of a dedicated contract manufacturing partner. We consistently rank among the top monoclonal antibody (mAb) production CMOs based on client satisfaction, performance and product delivery.

Speed with Precision

Expertise to deliver quantity and quality. 

 

World-Class Mammalian Manufacturing:

 

Our mammalian cell culture services combine the technical depth of a global pharmaceutical company with the flexibility and responsiveness of a dedicated contract manufacturing partner. We consistently rank among the top monoclonal antibody (mAb) production CMOs based on client satisfaction, performance and product delivery.

Mammalian CDMO Services: From Development to Commercial Supply

AbbVie offers comprehensive mammalian cell culture manufacturing capabilities across every stage of product development. Whether you are advancing a preclinical candidate or scaling an approved biologic for commercial launch, our integrated services reduce risk and accelerate your path to patients.

Cell Line Development

  • Master Cell Bank (MCB) and Working Cell Bank (WCB) development

  • CHO cell line expertise with high success rate for cell line transfers

  • Proven scale-down models from 3L bioreactors to large stainless steel systems

Process Development & Optimization

  • Upstream and downstream process development

  • Process optimization and scale-up

  • Process characterization and validation

  • Analytical method development and characterization

cGMP Mammalian Manufacturing

  • Preclinical to commercial mammalian manufacturing

  • 2,000L single-use bioreactors (SUBs) for clinical supply

  • 3,000L, 6,000L and 12,000L stainless steel equipment for commercial scale

  • Multiple suite configurations for flexible capacity allocation

 

Pre-clinical to commercial mAb mammalian manufacturing, from 2,000L to 12,000L batch sizes 

AbbVie offers world-class mammalian manufacturing in the US, Europe and Singapore.  Capabilities include 2,000L single use bioreactors (SUBs), and 3,000L, 6,000L and 12,000L stainless steel equipment options in various suite configurations. The illustration below offers various examples of our ability to initiate partnership at any stage of your product development, up to and including ongoing commercial supply.

Mammalian Cell Cultures for Biologics Manufacturing

In biologics manufacturing, success depends on product reproducibility. Through sophisticated cell line development, cell culture manufacturing and quality control processes, AbbVie helps partners overcome the complexity of large molecule manufacturing to deliver consistent drug performance.

Our mammalian modality expertise includes:

With patients' lives on the line, biologics must be safe, reliable and consistent. At AbbVie Contract Manufacturing, we understand that speed-to-market is imperative for large molecule drugs—but so are efficiency and cost containment. Achieving these goals depends largely on the quality of the cell line at the heart of the process, which is tied directly to the CDMO partner you choose.

Global Mammalian Manufacturing Network

In biologics manufacturing, success is measured largely by product reproducibility. Through sophisticated cell line development, cell culture manufacturing and quality control processes, we can help you overcome the complexity of large molecule manufacturing to deliver consistent drug performance. Let our excellent track record of biopharmaceutical process development set the foundation for a sustainable, reliable biologics program and ongoing supply of your drug product.

AbbVie offers mammalian cell culture services from facilities in the US, and Europe, providing geographic flexibility and supply chain redundancy for global commercial programs.

Worcester, MA, USA

The Worcester facility is AbbVie's center of excellence for biologics, with 38,000L of mammalian manufacturing capacity across six dedicated suites. The site offers decades of commercial expertise and an experienced workforce of nearly 1,000 R&D and operations professionals. Capabilities include mAb, bispecific and fusion protein manufacturing, plus antibody drug conjugation services.

Barceloneta, Puerto Rico (Large Molecule)

The Puerto Rico biologics facility has supplied medicines worldwide since 2007 with a proven global regulatory track record. The site features two cell culture suites with 6,000L to 12,000L configurations, downstream purification with full QC/QA support and aseptic prefilled syringe manufacturing.

Martillac, France (MBM)

The Martillac MBM facility, offers mammalian biologics drug substance development and cGMP manufacturing in Martillac, France, near Bordeaux. As a global biopharmaceutical partner, we can support your molecule from pre-clinical development through commercial supply at a single biologics drug substance manufacturing facility.

Analytical Services

AbbVie provides comprehensive analytical support for mammalian cell culture programs:

  • HPLC (SEC, IEX, affinity, reverse phase)

  • Host cell protein analysis

  • Electrophoresis (CE, IEF, SDS-PAGE)

  • ELISA

  • Peptide structure determination (LC, MS)

  • Oligosaccharide analysis

  • DNA quantification and identification (PCR)

  • Spectrophotometry (FT-IR, UV VIS)

  • Bioburden and endotoxin testing

Client Services

  • Stability studies 
  • Regulatory filing expertise 
  • Project management and inventory planning 
  • Scale to accommodate multiple customers simultaneously 
  • Dedicated time slots for strategic partners 
  • Exceptional track record of achieving timelines 
  • History of facility expansion for growing demands

Integrated End-to-End Supply Chain

AbbVie is in a unique position to support your extended supply chain from drug substance to drug product. We also support all elements of antibody drug conjugates within a single quality and operational network as one of the industry's leading ADC innovators.

As a global pharmaceutical company, AbbVie provides extensive expertise and a unified quality and operational network. Our company includes over 30,000 professionals at facilities around the world that can deliver solutions and reliable supply of a wide array of drug components at any phase of development up to and including commercial lifecycle management.

 

An AbbVie CMO representative is eager to talk to you.

AbbVie CMO is a seasoned partner for all your contract manufacturing needs. Let’s start a conversation today. The future is a click away.